Imagine a system that not only inspects and slits with razor-sharp accuracy, but also ensures every label meets the most stringent standards, especially in high-stakes sectors like pharmaceuticals. Enter the Rotoflex VLI series, a game changer that redefines quality control in the industry.

Paul Bouwer, director of SArepco – the representative agent for Mark Andy/Rotoflex in South Africa – has long been an evangelist for the cutting-edge capabilities of the Rotoflex range of inspection, slitting and rewinding systems.

The premium flagship model of the range, the Rotoflex VLI, features expanded capabilities for more advanced applications and high-speed production. Ideal for film, shrink sleeves, wrap-around and self-adhesive labels as well as other tension-sensitive materials, the VLI can be configured to meet a full range of applications and substrates.

Paul reveals that at the heart of the Rotoflex VLI series lies a meticulously engineered design aimed at optimising operator efficiency and control. Its intuitive controls, showcased through a large touchscreen display, ensure seamless operation. He also highlights the machine’s lean and efficient web paths, which facilitate quick set-ups and changeovers – crucial for meeting demanding production schedules.

Elevating standards in pharmaceutical labelling

In the pharmaceutical realm, where precision is non-negotiable, the Rotoflex VLI series with Pharma module emerges as a beacon of reliability. Paul emphasises the significance of accuracy in pharmaceutical labelling, where even the slightest error can have severe repercussions. In addition to the stringent and specific requirements outlined by regulators, pharmaceutical labels require uncompromised quality, crystalline legibility and ultra-specific formatting before they can be released to consumers.

Rotoflex’s new Security Series brings the latest advancements in stringent label inspection and finishing. The fully integrated modules seamlessly integrate into the Rotoflex VLI product line, either as a new equipment option or as a retrofit to an existing installation, enabling customers to configure their finishing solutions to meet the ever-increasing requirements of pharmaceutical compliance and high-security packaging.

According to Paul, one of the standout features of the Rotoflex VLI with its Pharma module is its 200% inspection capability. ‘Employing cutting-edge technology, the system electronically scans every label, identifying faults with unparalleled accuracy. Should any irregularities be detected, the machine automatically halts, pinpointing the faulty label for editing or removal, leaving no room for guesswork or oversight,’ he explains.

Moreover, the system incorporates innovative features for enhanced productivity and accountability. With a separate waste wind-up shaft, faulty labels are efficiently rerouted, ensuring optimal use of resources. ‘This not only boosts productivity, but also provides valuable insights for production supervisors, enabling them to maintain strict quality standards,’ Paul remarks.

He underscores the reliability and efficiency of Rotoflex machines, all of which are fully servo-driven. Capable of reaching speeds of up to 600m/min, these machines epitomise precision and performance, setting the industry benchmark.

In an industry where quality is paramount, the Rotoflex VLI with Pharma module stands as a testament to innovation and excellence. With its unmatched precision, advanced inspection capabilities and streamlined operation, this system redefines the standards for quality control in packaging and label production. As Paul aptly puts it: ‘With the Rotoflex VLI, you get more than just a machine. You get peace of mind, knowing that every label meets the highest standards of quality and accuracy.’