Riccardo di Blasio, lab manager at Ferro-Performance Colour Systems (PCS), highlights several key breakthroughs that are reshaping the landscape of masterbatch production, particularly in enhancing heat resistance properties.
He emphasises the importance of staying abreast of the latest developments in additives, which play a crucial role in ensuring the safety and reliability of PET pellet production processes. ‘Our suppliers update us with the latest advancements in any additives that add benefit to the advancement of safety and reliability of PET or any other resin,’ Riccardo notes.
Furthermore, he sheds light on advancements in improving light and bleeding fastness properties, crucial for maintaining product integrity. ‘We source high-purity dyes; the purer the dye, the more stable it would be to bleeding and certain fastness properties,’ Riccardo explains.
Moreover, manufacturers are leveraging these advancements to address sustainability challenges head-on. With the rise of post-consumer waste (PCW) resins, the demand for eco-friendly solutions is at an all-time high. ‘PCW resins are becoming more available and manufacturers are pushing for them to be used. We manufacture certain masterbatches in PCW resins,’ Riccardo highlights.
By incorporating recycled materials into their processes, companies are reducing their environmental footprint and contributing to a circular economy.
To ensure compatibility and effectiveness across various resin types, including biodegradable options, innovative techniques and formulations are being employed. Riccardo underscores the importance of research and development in this area. ‘We have world-class labs with equipment that is researched and updated to meet market requirements,’ he states. ‘This dedication to innovation ensures that PCS’s masterbatches continue to meet the evolving needs of the industry while upholding stringent performance and safety standards.’
The advancements in masterbatch technology represent a significant step forward in the packaging and print industry. From enhancing heat resistance properties to addressing sustainability challenges, these developments are shaping the future of materials production.
